From Harvest to Home - The Manufacturing  Process of Bamboo

From Harvest to Home - The Manufacturing Process of Bamboo

by Lisa Levi August 09, 2023

If you’re already one of our wonderful Pure Zone customers, you’ll know how much we adore Bamboo for the multitude of benefits it offers. It’s what we’ve become known for! As one of the most versatile and sustainable resources on the planet, Bamboo has captured the imagination of artisans, designers, and eco-conscious individuals alike. 

We often get asked about how our products are made - so let's take a closer look at the Bamboo fibre manufacturing process from its origin in serene Bamboo groves to its place in our homes. It’s a journey that is a testament to sustainable practices and the harmonious connection between the environment and our daily lives and we are excited to share it with you!

(Pictured here is our stunningly soft Linen Bamboo Quilt Cover Set in White. Available in six tonal shades.)


The harvesting process of Bamboo requires careful timing, expertise, and a commitment to chemical-free practices. When the Bamboo reaches its optimal maturity at around 3-4 years old depending on the species, it is meticulously selected for harvest. What sets Bamboo apart is its natural resistance to pests, eliminating the need for chemical pesticides or herbicides during its growth. This also extends to the harvesting process as well, ensuring the Bamboo retains its organic, chemical-free nature.


After the bamboo is harvested, it undergoes a thorough cleaning to remove any impurities. The next step involves breaking down the Bamboo stalks into smaller pieces, before being treated with natural enzymes. This natural fermentation process softens the plant's inner fibres, making them easier to extract. This results in high-quality bamboo fibres that can be spun into yarn and woven into bedlinen and other textiles.


Following the extraction, the bamboo fibres are spun together to form yarn. The spun bamboo yarn possesses inherent qualities such as breathability, softness, and moisture-wicking abilities, making it a sought-after choice for eco-conscious home products. 


At Pure Zone, the Bamboo fibres are transformed into luxurious bedlinen using a twill weaving technique to provide added strength to the fabric. This method creates a diagonal ribbing effect, resulting in a silky smooth finish, enhancing both durability and drape. 


We’re almost there - at this stage Bamboo textiles come alive with vibrant colours through a dyeing process that leverages Bamboo's absorbent nature for long lasting colour. It’s at this time at Pure Zone we choose to use natural dyeing methods to enhance the fabric without using harsh dyes or chemicals. Explore our Activated Charcoal Bamboo range which uses the natural pigment from Activated Charcoal here


Artisans then carefully trim the fabric to exact measurements before skilled seamstresses stitch them together, crafting everything from sheets to pillowcases, quilt covers, towels and robes. This stage combines creativity and precision, highlighting both the quality of Bamboo fabrics and the skill of those who work with them.



The finished Bamboo bedlinen goes through rigorous quality checks to ensure it meets the desired standards. This involves checking the overall quality and more specifically the quality of the stitching. Bamboo fibre is so soft, this step is particularly important to ensure the stitching has been lined up correctly and sewn without any movement.



Once everything is approved, the Bamboo bedlinen is neatly folded, packaged in thoughtfully designed self-fabric pouches (no plastic here), and prepared for distribution to our Melbourne Warehouse where it’s shipped directly to our Pure Zone customers ready for their best sleep ever.



Wrapping up our journey through the Bamboo manufacturing process, from the Bamboo groves where it all begins, to the moment these fibres find their cosy spot in our homes, it's a tale of innovation, sustainability, and a little bit of magic. So next time you snuggle up in your Bamboo bedlinen, remember you're not just cosying up to sheets – you're embracing a story that's woven with eco-friendly threads and a whole lot of love along the way.

Explore our Bamboo range or read a little more in Bamboo and sustainability here.

Lisa Levi

Leave a comment

Comments will be approved before showing up.

More from the blog

Resetting After Summer: Embracing Comfort, Calm, and Small Changes Resetting After Summer: Embracing Comfort, Calm, and Small Changes
by Lisa Levi February 14, 2024
The Summer holidays have drawn to a close, and if you’re a parent like us, the school year has begun! As the days become more structured and routines settle in, there's no better time to embrace a fresh start for your home and mind. From establishing designated spaces for school essentials to reintroducing bedtime rituals and carving out pockets of time for a bit of self care, this is the opportune time to create a serene environment that fosters calm and balance for the entire family. 
View full article
Summer Loving - Our Top Six Summer Essentials Summer Loving - Our Top Six Summer Essentials
by Lisa Levi December 21, 2023
Summer has arrived, and with it comes the promise of sunshine, beach days, and balmy afternoons spent with loved ones. It’s the perfect time to treat yourself to something you’ve had your eye on or pick up something lovely for festive season gifting. From breezy Bamboo Quilts to vibrant Cotton Throws and Kids Hooded Poncho towels; here are top six picks from the Summer Collection sale. 
View full article
Sunny Days, Cozy Nights: Summer Styling with Our New Throws and Cushions Collection Sunny Days, Cozy Nights: Summer Styling with Our New Throws and Cushions Collection
by Lisa Levi November 30, 2023
As the days heat up and Summer vibes fill the air, it's the perfect time to infuse your home with a touch of seasonal comfort. Our latest collection of throws and cushions has been thoughtfully curated to elevate your home for Summer, bringing a blend of style and relaxation to your living spaces.
View full article